Furnaces and thermostats are not mix-and-match appliances. Using the wrong type of thermostat with a furnace will cause operating problems and can be dangerous. Although thermostats look similar, they are designed very differently. There are numerous types of heating systems and thermostat systems and they need to be coordinated for safe and proper operation. There are three types of thermostat systems used today: millivoltage, low voltage, and line voltage.
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This job involves removing the access panel, loosening a couple of bolts that hold the blower motor at the proper tension, and adjusting its distance or realigning the belt. In many cases, it’s a good idea to remove the belt and buy a replacement at a home center. Last, when reinstalling the belt, be careful not to over-tighten it; this can wear out the motor bearings.
If the AC doesn’t turn off, it may be time to clean the condensing unit. Dirty condenser coils won’t give off heat efficiently and will keep the unit running. Another possibility: The contacts on the outdoor run relay may have welded together—something that can happen over time because of frequent electrical arcing at the relay. Before checking the run relay, turn off the power to the furnace and the condensing unit. Next, disassemble the relay and pry apart the contacts. This should do the trick until you buy a replacement—which you should do soon.
Ductwork pinging or popping. If you hear a pinging or popping sound coming from metal ductwork, this may be caused by thermal expansion or by air blowing past a loose flap of metal. Track along the duct runs, listening for the sound. If you find it, make a small dent in the sheet metal to provide a more rigid surface that’s less likely to move as it heats and cools.
AC units and thermostats have built-in delay features when they’re shut down and then repowered. The delay can be as long as 10 minutes. And, if you’ve subscribed to an energy-saving device from your local power utility, the unit can take even longer to reset. If you’ve installed the parts shown and reinstalled the disconnect block, repowered the circuit breaker, turned on the switch at the furnace, moved the thermostat to AC mode and lowered the temperature below the indoor temperature, and the unit doesn’t fire up after 30 minutes, it’s time to call a pro.